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VISIOLABEL
Label Inspector For Oriented Containers
Ensuring product quality and optimizing packaging line efficiency is made possible by E2M’s visiolabel label inspection system .
In production processes, the phase comprising the packaging line is a key moment that, without effective quality control and a label inspection system, can lead to significant losses.
Rejection of defective or non-production packaging is an effective solution for reducing operating costs and meeting quality standards and demands.
The Visiolabel Label inspection system performs in a High frequency bottle fill level inspection, detecting defective labels of the bottles and containers.
Visiolabel is a label inspection outside the labeler
This innovative, Visiolabel label inspector stands out in the market for valuable features such as:
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Inspection outside the labeler, on the conveyor
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Compact inspection tunnel with protective glasses
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Intuitive computer system and interface based on Windows 10
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Easy and simple product change
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Intuitive regulation of control parameters
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Remote control via internet and remote diagnosis
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Production statistics
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Low maintenance cost, occasional glass cleaning
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Integration with external inspections (barcode reader, “anti-theft” label)
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Rejection signal management. E2M offers a wide range of defective bottle rejection systems. Also, for ticks
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Structural adaptations for labels on 3 faces
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Adaptations to integrate fill level control
In this system, each packaging format has associated a set of parameters that will be changed very quickly through completely intuitive configuration applications.
Visiolabel has two series for different usage scenarios:
VISIOLABEL PLUS: (Another machine is considered given its configuration)
4 side views and 1 top view for inspection of the product presentation. When the bottle passes through the inspection enclosure, the system captures 2 lateral (transverse) images and a superior image that contributes to overall accuracy.
VISIOLABEL 2C: Two cameras, the second being for the inspection of the back label.
Multistep Rejection System, together with the visiolabel inspection system , provide agility to production ensuring the highest quality.
GENERAL DESCRIPTION
Turnkey installation for inspection of:
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Presence / absence of label
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Tag upside down
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Double tag
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Localized wrinkles
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Inclined label
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Tag “in flag” or partially disengaged
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Broken or raised corner detection
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The correct horizontal position of the labels regardless of small rotations and oval edges
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Vertical alignment of label, collar, seal, and cap
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Label identification (capacity, language, product)
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Shoulder collar tilt
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Verification of barcode digits
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Absence of the date and lot code
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Fill level and plug presence
Plug identification, plug orientation
CHARACTERISTICS
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Up to 5 CMOS B / W 1´3 Mp cameras
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Lighting system with adjustable LEDs
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USB, Ethernet
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Latest generation INTEL processor
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Windows 10 based computer system and interface
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17 ”TFT touch screen for operator communication
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IP67 stainless steel enclosure for cameras
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Replacement Algorithms
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Container position control by sensor and encoder
TYPICAL INSPECTIONS
Rectangular, triangular and oval oriented containers
Tags:
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paper and self-adhesive (front, back, strip, collar, fiscal seal)
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shrink sleeves and seals
Products:
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Oils and vinegars
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Cosmetic products
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Detergents and cleaning products
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Spirits, whiskeys, and spirits
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Juices, soft drinks, and milks
ADVANTAGE
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Inspection outside the labeller, on the conveyor
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Compact inspection tunnel with protective glasses
-
Intuitive computer system and interface based on Windows 10
-
Easy and simple product change
-
Intuitive regulation of control parameters
-
Remote control via internet and remote diagnosis
-
Production statistics
-
Low maintenance cost, occasional glass cleaning
-
Integration with external inspections (barcode reader, “anti-theft” label)
-
Rejection signal management. E2M offers a wide range of defective bottle rejection systems. Also for ticks
-
Structural adaptations for labels on 3 faces
-
Adaptations to integrate fill level control
VERSIONS / OPTIONALS
VISIOLABEL PLUS (Another machine is considered given its configuration)
4 side views and 1 top view for inspection of the product presentation. When the bottle passes through the inspection enclosure, the system captures 2 lateral (transverse) images and a superior image that contributes to overall accuracy.
VISIOLABEL 2C Two cameras, the second being for the inspection of the back label.
What Does VISIOLEVEL Fill Level Inspection System Do?
![VisioLabel-Bar-code Verification.jpg](https://static.wixstatic.com/media/10e7d0_b8fd9ec3d10d4b04824d55468dcf5664~mv2.jpg/v1/fill/w_75,h_56,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/VisioLabel-Bar-code%20Verification.jpg)
Bar-code Verification
![pantalla-Presence of label and cap posit](https://static.wixstatic.com/media/10e7d0_5de47a6d596e4ed498ea1efe0ba3b567~mv2.jpg/v1/fill/w_75,h_56,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/pantalla-Presence%20of%20label%20and%20cap%20posit.jpg)
Presence of label and cap position
![VisioLabel-presence of the label.jpg](https://static.wixstatic.com/media/10e7d0_6b5ca5fb7ee640aca9a67d86a80686d2~mv2.jpg/v1/fill/w_75,h_56,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/VisioLabel-presence%20of%20the%20label.jpg)
Presence of the label
![Visiolabel-Label presence.png](https://static.wixstatic.com/media/10e7d0_7353ed4acb6f4db8b5851a361dfc71e4~mv2.png/v1/fill/w_75,h_56,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Visiolabel-Label%20presence.png)
Label presence
![Captura-Presence and label position.bmp](https://static.wixstatic.com/media/10e7d0_5dadaa23c11648af84e53a1729c4cfd0~mv2.png/v1/fill/w_75,h_56,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Captura-Presence%20and%20label%20position_bmp.png)
Presence and label position
![visiolabel_Presence of the cap.png](https://static.wixstatic.com/media/10e7d0_49f928dd30aa4daea81e8f69713ed8d3~mv2.png/v1/fill/w_134,h_256,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/visiolabel_Presence%20of%20the%20cap.png)
Presence of the cap
![visiolabel_Fill Level detection in trans](https://static.wixstatic.com/media/10e7d0_7d359884662540f7b9c01f27276ad4dd~mv2.png/v1/fill/w_134,h_256,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/visiolabel_Fill%20Level%20detection%20in%20trans.png)
Fill Level detection in transparent bottles
![Label border control.png](https://static.wixstatic.com/media/10e7d0_05196f7916f84de2b5072511152dbc76~mv2.png/v1/fill/w_134,h_256,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/Label%20border%20control.png)
Label border control
![visiolabel_Double labeling.png](https://static.wixstatic.com/media/10e7d0_c0e92a69fd844a31a32a7dd638ed9aa5~mv2.png/v1/fill/w_134,h_257,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/visiolabel_Double%20labeling.png)
Double labeling
![Label in Vertical position.png](https://static.wixstatic.com/media/10e7d0_b7b2147eee994f7d8715764077f1f321~mv2.png/v1/fill/w_134,h_256,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/Label%20in%20Vertical%20position.png)
Label in Vertical position
![visiolabel_Presence of codes and marking](https://static.wixstatic.com/media/10e7d0_aae27fea838d498dbd25e04ec1ba0b76~mv2.png/v1/fill/w_134,h_256,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/visiolabel_Presence%20of%20codes%20and%20marking.png)
Presence of codes and markings
![visiolabel_Bar-code Verification.png](https://static.wixstatic.com/media/10e7d0_3efa4f01cf644423a7e3c484da53cd4d~mv2.png/v1/fill/w_134,h_256,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/visiolabel_Bar-code%20Verification.png)
Bar-code Verification
![visiolabel_Label identification.png](https://static.wixstatic.com/media/10e7d0_b12fea429c6d4bf3838b5605df469237~mv2.png/v1/fill/w_134,h_257,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/visiolabel_Label%20identification.png)
Label identification
![visiolabel_Label presence.png](https://static.wixstatic.com/media/10e7d0_fccffdf4dc504b3aba33df71e57bd9da~mv2.png/v1/fill/w_134,h_257,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/visiolabel_Label%20presence.png)
Wrong language and importer
![visiolabel_Wrinkle detection.png](https://static.wixstatic.com/media/10e7d0_6ea4edafa1ab4d1fa36ce205c1b2e63c~mv2.png/v1/fill/w_134,h_257,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/visiolabel_Wrinkle%20detection.png)
Wrinkle detection
![visiolabel_Inverted or reverse label.png](https://static.wixstatic.com/media/10e7d0_8df02f5dd44c45f6813d8539ddb1e76c~mv2.png/v1/fill/w_134,h_257,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/visiolabel_Inverted%20or%20reverse%20label.png)
Inverted or reverse label
![visiolabel_Cap position.png](https://static.wixstatic.com/media/10e7d0_6bf71c1e721546bb952f0e7bc23a7ace~mv2.png/v1/fill/w_134,h_256,al_c,q_85,usm_0.66_1.00_0.01,blur_3,enc_auto/visiolabel_Cap%20position.png)
Cap position