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Collamat® S 50 

The Collamat® S 50 label dispenser is the ultimate answer to demands for flexibility, in various labeling jobs.

With its unique design, state of the art integrated control and communication box, high-end components in cast aluminum and a dispending speed of 3-50 m/min (up to 164 ft/min), the Collamat® S 50 breaks up with the traditional labelling heads and introduces the most complete and flexible labelling unit on the market.

 

Demands for quality labelling will be best fulfilled with the Collamat® S 50. The possibilities of an upgradable modular concept make Collamat® S 50 a safe investment in turbulent times. You will get a labeller that is suitable for simple promotional labelling as well as for the most complex integrations into production lines or packaging machines.

FEATURES

  • Space-saving and Flexibility – complete electronics is integrated into the body of the traction unit. The compact size of the labeler makes its integration into production lines very easy.

  • Modularity - The modular design allows integration (also at a later point) of external devices like printers, scanners, black mark readers, etc.

  • Reliability – With 80 % more labels on a 400 mm label roll compared to a 300 mm roll and the advanced “end of label” warning system, Collamat® S 50 needs less operator attention. Thanks to the very light and stable housing of cast aluminum, optimized by the finite element method, the unwider of Collamat® S 50 can cope with roll diameters of 400 mm with label width up to 250 mm and weight up to 35 Kg.

  • Easy operation – Place the roll, thread the web and start labeling! No additional adjustments are necessary!

  • Self-teaching label scanner – The optical label scanner has a self-teaching function and continuously readjusts its settings to the environmental light, label transparency variations, etc. With the height and position adjustment of the scanner, thick labels like Piggyback, Pocket labels, etc., can also be used. 

  • Secure production – Saving up to 99 different labeling programs. Password level protection.

TECHNICAL DATA

Operational speed: 3 – 50 m/min (9.8 – 164 ft / min) 

Operational width: 100 mm (4”) - 250 mm (9 7/8”)

Labelling accuracy: ± 0.5mm (0.02”) 

Min. label length: 10 mm (0.4“)

Max. label reel diameter: 410 mm (16”) or 350 mm (13 ¾”)

Connectivity: Outputs: Signals for printer and error, PLC (Run/Warning/Error), Signal lamps, Non-Stop (with 2 labellers), etc. Inputs: High resolution incremental encoder, goods scanner, near end of label detection, start/stop (active/non-active), Ethernet, etc.

Settings: By control panel

Drive: 2-phase stepper motor, driven by micro-steps

Control: Microprocessor

Voltage: 115 / 230 V;   60 / 50 Hz;  340 VA 

Feed button: For manual label dispensing, i.e. threading the label web

Applicators: Spring loaded flap (with or without magnet) or fixed applicator

Version: Right or left

Options: Side labeling kit, extended peel plate, different pressure devices, label near end detection, etc.

Approbation: CE

All data are indicative and may be subject to alteration

Collamat® S 100 

With its easy operation, unique modular design and compact size, Collamat® S 100 is designed to be used on faster lines – with speeds up to 100 m/min. The intuitive menu guide of the control panel and the possibility to store up to 99 various programs make Collamat® S 100 very easy to handle. Demands for precise, quality labeling will be best fulfilled with the Collamat® S 100. The powerful micro-step motor drive allows for high precision labeling and the high-resolution encoder ensures the best possible labeling accuracy on lines with variable speed. The Collamat® S 100 high-speed labeler can operate in several modes – as a single labeller, in a Tandem (alternating with another Collamat® S 100 in order to increase the productivity, etc.) and in a Non-Stop mode, where both labelers are connected to one another and automatically change-over from one labeler to the other (in case of label-end, liner break, error, etc.).

FEATURES

  • Space-saving and Flexibility – complete electronics are integrated into the body of the traction unit. The compact size of the labeler makes its integration into production lines very easy.

  • Modularity - The modular design allows integration (also at a later point) of external devices like printers, scanners, black mark readers, etc.

  • Reliability –  With 80 % more labels on a 400 mm label roll compared to a 300 mm roll and the advanced “end of label” warning system, Collamat® S 100 needs less operator attention. Thanks to the very light and stable housing of cast aluminum, optimized by the finite element method, the unwider of Collamat® S 100 can cope with roll diameters of 400 mm with label width up to 250 mm and weight up to 35 Kg.

  • Easy operation – Place the roll, thread the web and start labeling! No additional adjustments are necessary!

  • Self-teaching label scanner –  The optical label scanner has a self-teaching function and continuously readjusts its settings to the environmental light, label transparency variations, etc. With the height and position adjustment of the scanner, thick labels like Piggyback, Pocket labels, etc., can also be used.

  • Secure production – Saving up to 99 different labeling programs. Password level protection.

TECHNICAL DATA

Operational speed: 3 – 100 m/min (9.8 – 328 ft / min) 

Operational width: 100 mm (4”) - 250 mm (9 7/8”)

Labelling accuracy: ± 0.5mm (0.02”) 

Min. label length: 10 mm (0.4“)

Max. label reel diameter: 410 mm (16”) or 350 mm (13 ¾”)

Connectivity: Outputs: Signals for printer and error, PLC (Run/Warning/Error), Signal lamps, Non-Stop (with 2 labellers), etc. Inputs: High resolution incremental encoder, goods scanner, near end of label detection, start/stop (active/non-active), Ethernet, etc.

Settings: By control panel

Drive: 2-phase stepper motor, driven by micro-steps

Control: Microprocessor

Voltage: 115 / 230 V;   60 / 50 Hz;  340 VA 

Feed button: For manual label dispensing, i.e. threading the label web

Applicators: Spring loaded flap (with or without magnet) or fixed applicator

Version: Right or left

Options: Side labeling kit, extended peel plate, different pressure devices, label near end detection, etc.

Approbation: CE

All data are indicative and may be subject to alteration

Collamat® S 300

The high-speed labeler Collamat® S 300 is designed to apply labels on products with speed up to 300 m/min. That makes this labeler predestined for the paper industry, graphic printing lines, direct mailing, etc. When speed and precision are needed - Collamat® S 300 is the solution. Collamat® S 300 is easy to handle - the setup times are very short because of the intuitive menu guide at the control panel and the possibility to store up to 99 programs. The powerful micro-step motor drive allows for high precision labeling quality. The high-resolution encoder guarantees the best possible labeling accuracy.

 

FEATURES

  • Space-saving and Flexibility – The complete electronics and the motorized re-winder are integrated into the body of the traction unit. The compact size of the labeler makes the integration in a production line very easy. The modular design allows integration (also at a later point) of external devices like printers, scanners, black mark readers, etc. 

  • High Quality - The wear is reduced to a minimum. The stepper motor drive and the motorized re-winder need little maintenance. All bodies are made of die-casted Aluminium for maximal stability and to avoid electromagnetic disturbances. 

  • Dual-core processor –   The fast processor makes the exact calculation of all parameters, for each label, in real-time. 

  • Adjustable ramps – All ramp parameters of the motor are adjustable in order to adapt the acceleration to the different label qualities. The programmable ramps and the special label applicator reduce the risk of liner break to an absolute minimum.

  • Self-teach label scanner –  The optical label scanner has a self-teaching function and adapts itself continuously to the environmental light, label transparency variations, etc.

  • Swiss Quality –  Collamat® S 300 ensures constant labeling quality for years.

TECHNICAL DATA

Operational speed: 0 – 300 m/min (0 – 1000 ft/min)

Productivity: 60’000 labels/hour (or 120’000 labels/hour in Tandem mode) depending on the label length

Label width: 25 – 95 mm (1 - 3 ¾ in.) 

Label length: 25 – 100 mm (1 - 4 in.) 

Labelling accuracy: +/- 1.5 mm (1/16 in.) at 150 m/min (500 ft/min) depending on the label specification

Label reel: Max. outer diameter: 350 mm (13 ¾ in.) or 400 mm (15 ¾ in.) Core diameter: 75 mm (3 in.)

Connectivity: Outputs: Signals for printers, PLC (run / warning / error), Lamps (red / orange / green), Non-Stop / Tandem mode (with 2 labellers), etc. Inputs: Product scanner (black mark reader), High definition encoder, Start / stop (enable / disable), Label low detection, Ethernet

Settings: Adjustable via keyboard and display (Control panel) 

Operation modes: Mono / Tandem (with 2 labellers) / Non Stop (with 2 labellers) 

Drive: 2-phases, micro-steps, stepper motor

Control: Dual-core microprocessor

Power requirements: 115 / 230 V; 60 / 50 Hz; 460 VA each labeler 6 bar air pressure

Applicators: High-Speed applicator with a spring-loaded pinch roller, including optical label scanner with self-teaching function

Version: Right or left

Options: Mechanical label scanner for transparent labels Splicer / external un-winder Suction unit for waste liner

Approbation: CE

All data are indicative and may be subject to alteration

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